Articles

The influence of implementation of circular pipes in load-bearing structures of bodies of freight cars on their physico-mechanical properties

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Authors:

O.V. Fomin, Doctor of Technical Sciences, Associate Professor, orcid.org/0000-0003-2387-9946, The State University of Transport Economy and Technologies, Associate Professor of the Department of Cars and Carriage Facilities, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.">fomin1985@ukr.net

A.O. Lovska, Candidate of Technical Science, orcid.org/0000-0002-8604-1764, Ukrainian State University оf Railway Transport, Associate Professor of the Department of Wagons, Kharkiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

O.A. Plakhtii, Candidate of Technical Science, orcid.org/0000-0002-1535-8991, Ukrainian State University of Railway Transport, Senior Lecturer of the Department of Electric Power Industry, Electrical Engineering and Electromechanics, Kharkiv, Ukraine

V.P. Nerubatskyi, orcid.org/0000-0002-4309-601X, Ukrainian State University of Railway Transport, Senior Lecturer of the Department of Electric Power Industry, Electrical Engineering and Electromechanics, Kharkiv, Ukraine

Abstract:

Purpose. Implementation of the innovative draft system for automatic couplers of railway cars. Such a system is alternative to an existing one, where energy of longitudinal loads are absorbed by draw gears, the main working elements of which are absorbing devices.

Methodology. The research presented used the modern methods of the car dynamics and the theory of vibrations for designing a mathematical model to define accelerations in the supporting structure of the car body with viscous materials, the theoretical and applied mechanics for modelling dynamic processes in a new draft system, designing in modern engineering software applications for creating an adequate spatial virtual model of the supporting system of an railway cars, finite elements for calculations of accelerations occurring in the supporting structure of railway cars under longitudinal loading, and the F-test for the model adequacy. Generally, the algorithm of the research conducted included designing the mathematical model for the prospective supporting system of railway cars in order to ground the parameters of the viscous material used. Then the computer simulation of maximum longitudinal working loads was conducted for the new railway cars body. And the results obtained were analysed.

Findings. The comprehensive theoretical research has proved the hypothesis on efficient implementation of the concept of the draft system for railway cars. Its full-scale implementation will provide substantial reduction of construction and maintenance cost for freight cars. The models designed during the research are adequate and can be used for further similar research and development work.

Originality. For the first time a new concept of the draft system of railway cars has been proposed and scientifically based. The longitudinal working loads are distributed to the centre sill, not to a separate absorbing device (by the way, a rather expensive one); the centre sill is made of circular pipe where the draft arms are filled with viscous material of damping characteristics. Mathematical and finite-element models were developed for defining accelerations in the supporting structure of the car body, which considered viscous connection, and the adequacy of the models was checked.

Practical value. The results of theoretical pre-design scientific substantiation of the proposed concept make it possible to proceed to the next design stages. Besides, such results will become the base for further dynamics and power calculations of the supporting structure of car bodies while implementing the innovative trend proposed.

References

1. Tartakovskyi, E. D., Horobchenko, O. M. and Antonovych, A. O., 2016. Improving the process of driving a locomotive by using the system of supporting decision making. Vostochno-Evrop. zhurn. peredovyih tehnologiy, 5(3(83)), рр. 4–11.

2. Fomin, O. V., 2014. Modern requirements to carrying systems of railway general-purpose gondola cars. Metallurgical and Mining Industry, 5, рр. 31‒43.

3. Niezgoda, T., Krasoń, W. and Stankiewicz, M., 2015. Simulations of motion of prototype railway wagon with rotatable loading floor carried out in MSC Adams software. J. of KONES Powertrain and Transport, 19(4), рр. 495–502.

4. Lysikov, N., Kovalev, G. and Mikheev, R. Stress load and durability analysis of railway vehicles using multibody approach. Transport problems, 2 (3), рр. 49–56 [pdf]. Available at: http://transportproblems.polsl.pl/pl/Archiwum/2007/zeszyt3/2007t2z3_06.pdf [Accessed 15 October 2016].

5. Lovska, A. A., 2015. Peculiarities of computer modeling of strength of body bearing construction of gondola car during transportation by ferry-bridge. Metallurgical and mining industry, 1, pp. 49‒54.

6. Nader, M., Sala, M., Korzeb, J. and Kostrzewsk. A., 2014. Kolejowy wagon transportowy jako nowatorskie, innowacyjne rozwiązanie konstrukcyjne do przewozu naczep siodłowych i zestawów drogowych dla transportu intermodalnego. Logistyka, 4, рр. 2272–2279.

7. Panchenko, S. V., Butko, T. V., Prokhorchenko, A. V. and Parkhomenko, L. O., 2016. Formation of an automated traffic capacity calculation system of rail networks for freight flows of mining and smelting enterprises. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 2, рр. 93‒99.

8. Kodeks JSC, 2016. Freight wagons. Requirements to structural strength and dynamic qualities. GOST 33211-2014. Moscow: Standartinform.

 

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ISSN (print) 2071-2227,
ISSN (online) 2223-2362.
Journal was registered by Ministry of Justice of Ukraine.
Registration number КВ No.17742-6592PR dated April 27, 2011.

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